01Overview
The CFD & Structural Analysis Engineer will be responsible for thermal analysis, airflow simulation, structural analysis, and design validation of Battery Energy Storage System (BESS) enclosures, battery racks, HVAC integration, and associated mechanical systems.
The role requires strong expertise in CFD simulations, finite element analysis (FEA), thermal management, explosion/deflagration assessment, and structural calculations for industrial and utility-scale BESS projects.
Key Responsibilities1. CFD Analysis & Thermal Engineering
Perform CFD simulations for airflow, thermal distribution, and heat dissipation in BESS enclosures.Analyze HVAC airflow performance and cooling optimization.Conduct temperature rise and hotspot analysis for battery systems.Validate ventilation and thermal runaway mitigation concepts.Optimize cooling system performance for air-cooled and liquid-cooled BESS.2. Structural Analysis & FEA
Perform structural analysis of:
BESS containers
Battery racks
Equipment supports
Lifting structures
Base framesConduct static, dynamic, seismic, and vibration analysis.Verify structural integrity under transportation and operational loads.Perform stress analysis and deformation checks as per applicable standards.Review and support mechanical design of BESS systems.Coordinate with design teams for structural modifications.Validate design safety factors and material selections.Support development of design calculations and technical reports.4. Fire & Explosion Safety Analysis
Support deflagration vent and explosion relief calculations.Perform airflow and smoke movement simulations.Coordinate with fire protection and safety engineering teams.Support compliance with NFPA 68, NFPA 69, and related standards.5. Software & Simulation
Develop and validate CFD and FEA models.Prepare simulation reports and engineering documentation.Conduct design optimization studies for thermal and structural performance.6. Site & Testing Support
Support prototype validation and testing activities.Review field issues related to structural or thermal performance.Coordinate with manufacturing and site teams for implementation support.7. Compliance & Documentation
Prepare:
CFD reports
Structural calculation reports
Thermal analysis reports
Simulation validation documents
Technical presentationsEnsure compliance with applicable international standards and client specifications.Required Skills & QualificationsRequired Technical Skills
CFD analysis and thermal managementStructural analysis and FEAAirflow and ventilation analysisStatic and dynamic load calculationsSeismic and vibration analysisMaterial strength and structural validationSoftware Knowledge
ANSYS FluentANSYS MechanicalSolidWorks SimulationHyperMeshAutoCADCreo / SolidWorksCFD and FEA simulation toolsPreferred Experience
Renewable energy systemsContainerized systemsHVAC airflow analysisExplosion venting and safety systemsNFPA 68NFPA 69ASCEAISCIS CodesIEC standards related to BESSStructural and thermal design standardsStrong analytical and problem-solving skillsCross-functional coordinationTechnical documentation preparationCommunication and teamworkCompetitive salary packageHealth insurance coverageRetirement savings planOpportunities for professional development and advancementDynamic and collaborative work environmentWhy This Role Be at the forefront of designing next-generation Battery Energy Storage Systems by solving complex thermal, structural, and safety challenges that shape the future of clean energy. .
