01Overview
About the Role
We are looking for a hands-on and driven Engineer to manage HDT / MDT chassis assembly and End of Line operations at our Oragadam plant. The role is responsible for achieving production targets, ensuring first-time-right quality, managing manpower, and driving continuous improvement on the chassis and EOL shop floor.
Key Responsibilities
Production & Quality
- Oversee HDT and MDT chassis production and EOL operations end to end
- Achieve daily and monthly production targets on chassis assembly and EOL line
- Ensure vehicles meet highest standards of quality and efficiency
- Responsible for vehicle roll out with targeted FTT (First Time Through)
- Upkeep Quality Management Systems IATF, OHSAS, EMS
- Ensure 5S standards and discipline on shop floor at all times
Manpower & Shop Floor Management
- Plan and manage manpower for chassis and EOL operations
- Train and guide blue collar associates on the shop floor
- Optimize utilization of men and equipment for maximum efficiency
- Maintain production tools and equipment as per schedule
Productivity & Continuous Improvement
- Implement cutting-edge techniques to improve productivity
- Identify and eliminate bottlenecks on chassis and EOL line
- Drive continuous improvement and Kaizen initiatives
EOL Specific
- Ensure vehicle clearance within targeted throughput time
- Monitor electrical faults and quality issues at EOL
- Ensure smooth vehicle handover with minimal dwell time
Scheduling & Systems
- Apply knowledge of scheduling and sequencing for chassis and EOL operations
- Work with Manufacturing Execution Systems SAP or MES
- Monitor plan vs actual and take corrective actions
- Prepare daily production reports and escalate issues to management
Knowledge & Skills Required
- Hands-on experience in HDT / MDT chassis assembly and EOL operations
- Knowledge of chassis components, sub-assembly process, and equipment
- Troubleshooting experience in chassis and EOL process
- Familiarity with IATF, OHSAS, 5S, .
