01Overview
This role requires deep expertise in CNC machining, cutting tool technologies, automation systems, and manufacturing process capability. The successful candidate will be responsible for developing and implementing world-class machining processes that support quality, cost, safety, and productivity objectives across powertrain manufacturing programs.
You will collaborate with global teams, product engineering, suppliers, and plant operations to deliver robust manufacturing solutions while supporting future product launches and operational excellence initiatives.
Process Design & Development
Develop and optimise manufacturing process flows, line layouts, and production concepts for new and existing prismatic machining programs in alignment with Bill of Process (BoP) standards.
Prepare process sheets, tooling layouts, work instructions, and Standard Operating Procedures (SOPs).
Support new model launches, engineering changes, and process modifications.
Simulate and validate machining processes before production implementation.
Collaborate with product design teams to ensure Design for Manufacturing (DFM) requirements are incorporated early in development.
Equipment & Tooling
Define specifications and requirements for machining equipment, automation systems, fixtures, tooling, and gauging.
Lead equipment sourcing, supplier technical reviews, installation, runoff, commissioning, and capability validation.
Ensure equipment designs meet safety, ergonomic, quality, and production requirements.
Apply expertise in superfinishing operations, including honing processes.
Quality & Continuous Improvement
Conduct root cause analysis and implement corrective actions for manufacturing and quality concerns.
Lead and support Process Failure Mode and Effects Analysis (PFMEA), Control Plans, Statistical Process Control (SPC), and poka-yoke initiatives.
Drive Lean Manufacturing, Six Sigma, and Kaizen projects to improve productivity, quality, and cost performance.
Improve process capability and reduce variation through systematic problem-solving methodologies.
Production Capacity & Cost Planning
Support capital investment planning, cost estimation, and budget management activities.
Perform capacity studies, line balancing, and takt-time analysis to support production volume requirements.
Identify and implement cost reduction and productivity improvement opportunities.
Supplier & Procurement Management
Develop Statements of Work (SOW) and Requests for Quotation (RFQ) packages for equipment and tooling suppliers.
Evaluate supplier proposals for technical compliance, delivery, quality, and cost competitiveness.
Support technical negotiations and procurement approval processes in accordance with company policies.
Manage supplier deliverables throughout project execution and equipment commissioning.
OEM Documentation Management
Ensure timely collection and validation of OEM documentation, including:
Reliability and Maintainability (R&M) reports
Spare parts lists
Equipment manuals
Installation drawings
Preventive Maintenance (PM) plans
Coordinate with suppliers to resolve documentation gaps before project closure.
Safety & Compliance
Ensure manufacturing systems comply with all applicable safety, environmental, and regulatory requirements.
Conduct risk assessments and implement corrective actions to improve workplace safety.
Support safety reviews during equipment design, installation, and launch phases.
Required Qualifications
Bachelor''s Degree in Mechanical Engineering, Automobile Engineering, Manufacturing Engineering, or related discipline.
6+ years of manufacturing engineering experience, preferably within powertrain machining environments.
Strong experience with:
CNC machining processes
Prismatic component manufacturing
Cylinder Block and Cylinder Head machining
Automation systems and manufacturing equipment
Experience in manufacturing process development, installation, commissioning, and production launch activities.
Proficiency in CATIA, AutoCAD, or equivalent CAD software.
Experience using machining simulation and process validation tools.
Strong knowledge of:
PFMEA
Control Plans
GD&T
Process Capability Analysis
Root Cause Analysis
Preferred Qualifications
Experience with honing and superfinishing processes.
Working knowledge of Lean Manufacturing, Six Sigma, and Kaizen methodologies.
Experience managing capital equipment projects and supplier relationships.
Exposure to global manufacturing operations and cross-functional collaboration.
New model launch and program management experience.
Familiarity with AI-assisted productivity tools and digital manufacturing initiatives.
Soft Skills
Strong communication and stakeholder management skills.
Ability to collaborate effectively with global teams.
Strong presentation and influencing capabilities.
Analytical thinking and structured problem-solving approach.
Collaborative team player with a continuous improvement mindset.
Additional .
